Automatic wire laying winding machine

Features:

The Automatic wire laying machines drive the wire laying actuators with servo motors and stepper motors, and are equipped with a PLC programmable control system. This allows for precise adjustment of wire laying speed, spacing, and direction. They can adapt to the wire laying needs of different wire diameters (from 0.05mm enameled wire to tens of millimeters of power cable) and different specifications of workpieces. They feature high automation, high wire laying accuracy, stable operation, and ease of use. They effectively solve problems such as uneven spacing, overlapping wires, skipped wires, and loose wiring that easily occur with manual wire laying, while significantly reducing labor costs and improving product consistency. They are a key supporting equipment for the large-scale, standardized production of electrical components.

Delivery time: 55 workdays

Inquiry

Contact Us

    Category:

    Automatic wire laying winding machine

    Machine uses:

    Automatic wire winding machine is an automated device that integrates mechanical transmission, electrical control, and servo positioning. Its core function is to precisely and orderly arrange and wind metal wires, cables, and other wires onto workpieces such as skeletons, coils, and iron cores according to preset spacing, trajectory, and number of layers. It is widely used in electrical manufacturing fields such as transformers, instrument transformers, inductors, motors, and cable processing. It is a core piece of equipment that replaces manual wire winding and improves the accuracy and production efficiency of wire processing.

     

    Machine composition:

    The CNC servo wire winding & arranging machine consists of six core parts: the wire inlet guide mechanism, the wire laying execution mechanism, the servo drive system, the PLC control system, the workpiece clamping table, and the speed adjustment and positioning device. Some winding + laying integrated models also integrate the winding spindle and the tension adjustment mechanism to realize the integrated operation of “winding and laying”, which can meet the one-stop processing needs of products such as transformers and inductors.

     Technical parameters :

    No. Items ZBR-600 ZBR-800 ZBR-1000
    1 Center for high 850 mm 850 mm 1050 mm
    2 The widest stroke of the line 600 mm 800 mm 1000 mm
    3 Maximum working moment max 800 N/M max 800 N/M max 1000 N/M
    4 Dimensions of wound spool 40×40×750 40×40×950 40×40×1050
    5 Working speed (mechanical double speed) 0-240  r/min  

    0—240r/min

    		  

    0—240r/min
    7 Applicable scope of workpiece The inner diameter ≥80mm The inner diameter ≥80mm The inner diameter ≥80mm
      The axial high≤600mm The axial high≤800mm The axial high≤1000mm
    8 Workpiece weight (coil)： Max：≤200kg Max：≤250kg Max：≤300kg
    10 Applicable workpiece

    specification

    		 Paper roll diameter:≤ 400mm Paper roll diameter:≤ 400mm Paper roll diameter:≤ 400mm
    Inside diameter of paper roll 76mm Inside diameter of paper roll 76mm Inside diameter of paper rol76mm
    The paper roll width≤800mm The paper roll width≤800mm The paper roll width≤1000mm
    The thickness of the：0.08-0.5mm The thickness of the：0.08-0.5mm The thickness of the：0.08-0.5mm
    Maximum tension of

    layer insulation

    		 ≤50Nm ≤50Nm ≤50Nm
    11 Main motor power 4 kw 5.5kw

     

    		 5.5 kw

     
    12 Count range 99999 99999 99999
    13 Flat wire: Max 5×12 mm Max 5×12 mm Max 5×12 mm
      Wire specifications ΦΦ0.8mm×Φ3.5mm ΦΦ0.2mm×Φ3.5mm ΦΦ0.2mm×Φ3.5mm
    14 Minimum adjustment wire diameter 0.01mm 0.01mm 0.01mm
    15 Line spacing setting range 0-15mm 0-15mm 0-15mm
    18 Main shaft supports jacking device Rotatable tripod structure Rotatable tripod structure Rotatable tripod structure

    Advantages:

    • High-precision wire laying: TheAutomatic wire arranging machine for transformer features servo positioning and PLC precise control, with a wire spacing deviation of ≤±0.01mm. It eliminates overlapping and skipped wires, ensuring high wire flatness and improving product electrical performance.
    • High automation: Automatic cable arranging machine can complete the entire wire laying process with a single button start. It supports parameter storage and retrieval; changing workpieces only requires retrieving preset parameters, significantly reducing changeover time.
    • Wide adaptability: The Automatic wire aligning machine can adjust the wire spacing, speed, and stroke to adapt to different workpiece specifications and wire diameters. It supports various wire laying methods such as single-layer, multi-layer, dense, and sparse laying.
    • Stable and durable: The core transmission components of the Precision automatic wire arranger use high-precision guide rails and ball screws. The machine body is made of cast iron/aluminum alloy, resulting in low vibration, low noise, and a low failure rate, suitable for 24-hour continuous operation.
    • Easy operation: TheAutomatic wire laying winding machine is equipped with a touch screen human-machine interface, allowing for visual parameter settings. It supports automatic fault alarms and fault code prompts, enabling quick operation and maintenance without the need for professional technicians.

    Video:

     

    Related products