PIT Vertical Winding Machine for 110kV transformer big transformer

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    PIT Vertical Winding Machine for 110kV transformer big transformer

    1.Big transformer vertical winding machine Application

    This equipment is suitable for the vertical winding equipment of a large transformer.

    2. Vertical winding machine made up of:

    This equipment is made up of the following parts:

    disk rotating device,

    pay-off lifting device,

    pay-off clamping device,

    winding device and operating platform.

    Control cabinet, control boom box.

    3. Vertical type winding machine features:

    Pit-type large transformer vertical winding machine. (The winding wheel can be rotated with stepless speed regulation, and the winding lift can be automatically lifted according to the winding touch screen).

    4. Each part features

    1. Winding clamping device: the tension of the winding coil is controlled by the pneumatic compression device, and the pneumatic pressure is controlled by the pressure valve. Pay-off rack device: vertical structure, the use of pneumatic brake control pay-off tension, and the whole platform automatically lifts.

    2. Compression device: provide a flexible flat cable vertical winding torsion device, panel rotation, according to coil winding, can be independent or automatic state (linkage) operation. Intelligent control of winding pitch and dial rotation, and preset winding pitch and turns. The counter has a power-off memory function (maximum 99999.9 RPM). Lifting operation has manual and linkage (automatic tracking) functions; The control is required to be accurate, reliable, error-free, and has the function of error accumulation and elimination. The automatic stop function can be set according to the number of coil turns or height. Automatic winding and reversal according to the set pitch parameters. With electronic, mechanical (host) counting function, the number of winding shows the number of winding, less than 0.1 turns / 10,000 turns, and the vertical speed can be displayed on the display.

    3. The use of a 4-axis discharge rack: the use of pneumatic braking, each pallet can be used independently, you can also choose to use multiple trays.

    4. Operation control system: PLC, touch screen control system, set high coil height, wire gauge, turns, number of segments on the touch screen interface, the device automatically saves data, completes a section to confirm the next section to continue winding, to ensure accurate lifting.  The motor is used to control the rotation of the main machine, and 10 tons of large tooth ring is used to control theRotating disc.

    5. Pit cover plate: adopts electric automatic opening and closing foot platform.

    6. Safety cover plate: diamond plate design, non-slip, safe. According to the diameter of the coil, by electric control, tap into the desired size range.

      5. Technical data of vertical type winding machine:

      HJ-15T Vertical type winding machine technical data
      NO.
      Item
      Parameter number
      1
      Winding the Main motor
      15KW
      1.1
      Max capacity of the main engine
      15T
      1.2
      Maximum diameter of coil
      Φ2000mm
      1.3
      Disk diameter
      Ф1400mm
      1.4
      Rotate the center hole of the disc
      Φ100mm
      1.5
      Maximum height of coil
      H 2500mm
      1.6
      Turntable speed
      0 ~ 10r/min
      1.7
      Jumping on the tabletop of the main machine faceplate
      Less than 0.5mm
      1.8
      Coil diameter winding range
      Φ600~Φ2000mm
      1.9
      Effective lifting stroke/ Main unit lifting and lowering
      H 3000mm
      2.0
      The height of the rotating disc above the ground
      500mm
      2.1
      The lifting speed of the rotating disc
      0 ~ 500mm/min
      2.2
      Lifting motor
      7.5KW/6-stage motor
      2.3
      Disc T-slot
      Eight equal M24 T-shaped grooves
      3
      PICC / Unwinding machine
      4SETS
      3.1
      Tension / Pneumatic
      1000N/m
      3.2
      Coil size/Raw material size
      Ø800mm*H 500mm
      Inner hole Φ50-Φ80mm
      3.3
      PICC  / Size
      ≦16*20mm
      4
      CTC  / Unwinding machine
      2SETS
      4.1
      Brake system
      Pneumatic
      4.2
      Tension/Pneumatic
      3000N/m
      4.4
      CTC  Size
      ≦40*40
      4.5
      Coil size/Raw material size
      Ø1.6M*H 1.5M/ Inner hole Φ75-Φ100mm
      4.6
      Coil load
      3000Kg
      4.7
       De-reeler shaft / Detachable
      Φ80mm
      5
      Hydraulic automatic bending device
      1SET
      5.1
      Pneumatic Clamping system
      1SET
      5.2
      Material sorting mechanism
      1SET
      5.3
      The clamping device’s movement stroke
      0-2000mm
      5.4
      The movement mode of the clamp
      Motor
      5.5
      The elevator of the clamping device
      600-1000mm
      6
      Voltage
      Three-phase four-wire/380V50HZ
      7
      Pit size
      4750*4750mm